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The Use of Bulletproof Glass

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In light of recent events the use (or lack thereof) of “bulletproof” glass in schools has come under fire. Let’s start by addressing the fact that there is no such thing as bulletproof glass. What movies, the media, and pop culture commonly refer to as bulletproof glass is in fact bullet-resistant glass.

bullet hole in glass

Bulletproof would indicate that no matter how many, and what kind of rounds are shot at the glass, it would remain intact. This is practically an impossible task. Given a large enough caliber gun, or enough round of ammunition, any glass will succumb to this violent force. This becomes especially true when you take into account the variety of rounds that are available. Explosive projectiles would destroy some “bulletproof” glass within a split second. The same concept holds true for hurricane resistant glass as well- given a strong enough storm with high winds and flying debris, no glass could withstand prolonged damage.

Hurricane resistant glass, which is closely related to bullet resistant glass actually played a crucial factor in the recent school shooting in Parkland, FL. The shooter attempted to create a “snipers nest” but was unable to do so because after firing 16 rounds at a hurricane resistant window, it still did not break out, therefore thwarting his efforts at creating a vantage point to shoot from.

The History of Bullet Resistant Glass

Let’s start with a history lesson. Bullet resistant glass was actually first used during World War II in bunkers and on armored vehicles. But the process was crude- it involved layering numerous panels of tempered glass together with epoxy to create panels up to 4 inches thick. At this point, clarity was compromised and volume and weight made use prohibitive.

bullet resistant glass war use

After World War II, bullet resistant glass evolved because people realized that it had applications beyond the battlefield such as in banks and other secured areas. Although acrylic (more on this below) had been around since the late 1800s, advancements in the manufacturing process turned it from a brittle plastic into a strong material which was, at the same time, relatively easy to shape and work with.

Materials Used To Make Bullet Resistant Glass

So how is modern-day bullet resistant glass created? There are 3 types of materials used to make bulletproof glass that can possibly make up these panes.


Acrylic is a type of extremely hard, clear plastic. Acrylic achieves bullet resistance through sheer thickness. Most bullet resistant polycarbonate is at least one inch thick and because of its density, is quite heavy. Because of its hardness, acrylic’s defense is to deflect any projectile’s energy and cause it to bounce off.


Polycarbonate is also a type of plastic, but much softer and lighter- approximately 1/3 the weight of acrylic. Because it is a softer material, polycarbonate’s purpose is to absorb energy from projectiles and slow them down enough so that they do not pass through the material completely. Polycarbonate is layered, and many times the projectiles will become lodged within the layers. It is used in conjunction with glass to create glass clad polycarbonate which is also known as laminated glass.

Laminated glass

This is often what people think of when they think of “bulletproof” glass like what’s seen in movies. When impacted by a projectile, there will be an obvious point of impact where the outer layer of glass splinters. But hopefully the inner layers absorb the energy, stop the projectile, and don’t let it pass through the other side.

Laminated glass is basically a glass sandwich where there are 2 pieces of glass on either side with a soft layer of polycarbonate layered in the middle. You see this almost every day whether you know it or not- this is the same way that the windshield in your vehicle is made. However, for bullet resistant purposes, layer upon layer of polycarbonate and glass is used to created the energy stopping power.

With all the material types above, thickness is what matters most. The thicker the bullet-resistant glass, the further the projectile must travel, and the more energy will be lost.

bullet resistant glass struck gunfire
Bullet-resistant glass struck by gunfire. Attribution: Vince Alongi, Bulletproof flickr

Bulletproof Glass Testing and Specifications

Underwriters Laboratory (UL) has created standard security levels based on their testing. UL is the nation’s top third-party consumer safety testing facility and test thousands of common household products. UL created UL752, the Standard of Safety for Bullet-Resistant Equipment. The chart below lists the levels and the forces they are able to withstand in order to pass UL’s testing.

Level  Ammunition Tested Ammunition Mass Ammunition Weight in Grams Minimum Velocity (Feet per Second) Maximum Velocity (Feet per Second) Meters per Second Shots Withstood
1 9mm Full Metal Copper Jacket with Lead Core 124 grains 8.00 1,175 1,293 358 3
2 .357 Magnum Jacketed Lead Soft Point 158 grains 10.20 1,250 1,375 385 3
3 .44 Magnum Lead Semi-Wadcutter Gas Checked 240 grains 15.60 1,350 1,485 411 3
4 .30 Caliber Rifle Lead Core Soft Point (.30-06 Caliber) 180 grains 11.70 2,540 2,794 774 1
5 7.62mm Rifle Lead Core Full Metal Copper Jacket, Military Ball (.308 Caliber) 150 grains 9.70 2,750 3,025 838 1
6 9mm Full Metal Copper Jacket with Lead Core 124 grains 8.00 1,400 1,540 427 5
Level 7 5.56mm Rifle Full Metal Copper Jacket with Lead Core (.223 Caliber) 55 grains 3.56 3080 3388 939 5
Level 8 7.62 Rifle Lead Core Full Metal Copper Jacket, Military Ball (.308 Caliber) 150 grains 9.70 2750 3025 838 5
bullet resistant ammunition testing
Different ammunition sizes for testing resistance ratings

Bulletproof Glass Resistance Level Ratings

Many convenience stores, banks, and buildings with similar security needs opt for security levels 1-3. Purchasers must take weight and cost must come into consideration- especially for schools which are usually on a tight budget. The thicker the bullet resistant glass, the more costly it is to manufacture, transport and install. And like any glass, the framing that supports it plays a major roll as well- another expense. So this begs the question- at what point is bullet resistant glass “thick enough”? What becomes the balance of “safe enough” yet still cost effective? This has become the roadblock for legislation.

bullet resistant glass from attempted burglary
Bullet-resistant glass thwarts attempted robbery. Attribution: © Raimond Spekking / CC BY-SA 4.0 (via Wikimedia Commons)

Industry experts agree that more education is needed regarding the cost, integration and safety levels of bullet resistant glass so that the governments can choose the best path for protecting America’s schoolchildren.

Fore more glass-related information, check out our blog with topics ranging from auto glass to home furniture glass, commercial glass, and everything in between.

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Daniel Snow

Daniel Snow serves as the Vice President of Operations for and is also a contributing editor. He earned a Bachelor’s Degree in Business Management from George Mason University and has a background in the real estate industry. After high school, Daniel even worked at a family-owned glass shop for a short period of time and is an Auto Glass Safety Council certified installer. In his free time, Daniel enjoys being outdoors, especially around the water where he can be found surfing, fishing, and boating. He has a passion for bringing old vehicles back to life and loves working with his hands to restore cars, boats, and motorcycles. Find out more about Daniel on Linkedin.

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One Response

  1. It’s interesting that there are different types of bullet resistant glass. I hadn’t considered that the different resistance ratings were related to the materials used to make the panes. If I were a business owner or in charge of a school, I would want to ensure the safety of everyone inside by installing bulletproof glass in the windows.

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